Form-Line 4.0 – 4″ CNC Tube Bender

4″ BENDER FROM TUBE-LINE TECHNOLOGIES

The Form-Line 4.0 is a popular model in a series of rugged fully-electric tube benders. It is made in America and utilizes the reliable BendPro G2 control. The Form-Line 4.0 is an all-electric CNC tube bender that allows precision programming of all axes to control the rotary draw bending process. It comes standard with a programmable in-line clamp that allows for easy and repeatable tooling set-up. The Form-Line Series utilizes a blue and grey color scheme to not only highlight its elegant design, but also to stand up to harsh production environments.

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Description

BOSCH-REXROTH MS2N MOTORS WITH INVERTER DRIVES

The linear guideways are also Bosch-Rexroth. The I/O is Beckhoff as it is using the BendPro software. The bender has 235,000 in-lbs of torque (ie. a 4.000 OD x .105 WT (mild steel) on a 8″ CLR requires 200,800 in-lbs of torque; a 4.000 OD x .095 WT (304 sstl) on a 8.0″ CLR requires 214,000 in-lbs of torque.)

MS2N Motors

BendPro G2

Additional Standard Features:

  • Program parts while bending
  • Multi-part sequencing
  • Resume after E-stop and safety zone violation without scrapping the part
  • Start bending at any bend number
  • Open and closed collet bending support
  • Hitch feeding
  • Recapture the tube in the pressure die zone using Teach
  • Programmable unload sequences using Teach
  • Profiling of pressures and speeds
  • Feed rate override (0-100% of programmed speeds)
  • Electronic gearing of bend arm, carriage, PDA, etc.
  • Springback and elongation compensation options
  • 24 user-definable alarms
Bend Pro Controller

BendPro G2

Available Options:

  • CAD interface for importing STEP, IGES, and ShipConstructor files
  • CMM interface (Measuring machines including Romer, AICON, FARO, Eaton Leonard Vector, etc.)
  • Desktop programming software
  • Simulation software (at bender and desktop)
  • Push bending (large and/or multiple-radii)

Additional information

Weight 15000 lbs
Dimensions 250 × 60 × 70 in

Standard Specifications and Features

  • Tube outside diameter: 4” max
  • Tooling stack: Single-level 6” high tooling
  • Rotation: Right-hand
  • Tube over mandrel: 8’
  • Bend radius: 1/2” < CLR < 16”
  • Safety: Proximity laser scanner
  • CNC control: BendPro G2
  • Voltage: 460V, 60Hz, 3-Phase
  • Weight: 15,000 lbs.
  • Approximate dimensions (L x W x H): 250” x 60” x 70”

Available Options

  • CAD interface for importing STEP, IGES, and ShipConstructor files
  • CMM interface (Measuring machines including Romer, AICON, FARO, Eaton Leonard Vector, etc.)
  • Desktop programming software
  • Simulation software (at bender and desktop)
  • Push bending (large and/or multiple-radii)