Form-Line 2.0 - 2" CNC Tube Bender

Form-Line 2.0 – 2″ CNC Tube Bender

2″ BENDER FROM TUBE-LINE TECHNOLOGIES

The Form-Line 2.0 is the first in a series of rugged fully-electric tube benders. It is made in America and utilizes the reliable BendPro G2 control. The Form-Line 2.0 is an all electric CNC tube bender that allows precision programming of all axes to control the rotary draw bending process. It comes standard with a programmable in-line clamp that allows for easy and repeatable tooling set-up. The Form-Line Series utilizes a blue and grey color scheme to not only highlight its elegant design, but also to stand up to harsh production environments.

Download Brochure

Description

BOSCH-REXROTH MS2N MOTORS WITH INVERTER DRIVES

Every electric CNC tube bender from our line of 2 inch tube benders features state of the art MS2N motors, linear guideways, and inverter drives from Bosch Rexroth to ensure that our tube benders have the power and flexibility to bend a wide range of materials.

The Form-Line 2.0 can be configured at 50,000 in-lbs of torque at 32 RPM or 70,000 in-lbs of torque at 26 RPM. (ie. a 2.000 OD x .049 WT (mild steel) on a 2″ CLR requires 45,000 in-lbs of torque; a 2.500 OD x .049 WT (mild steel) on a 2.5″ CLR requires 71,000 in-lbs of torque.)

BendPro G2 Controls and Beckoff I/O

Each tube bender is fitted with a Current Tech BendPro G2 controller allowing every machine to be user friendly while maintaining the highest levels of performance, reliability, and functionality available. The control is additionally paired with Beckoff I/O modules which operate with lightning fast speeds making every machine responsive, and reactive to your needs.

Bosch Rexroth MS2N motors pictured on a CNC Tube Bender.

BendPro G2

Additional Standard Features:

Program parts while bending
Multi-part sequencing
Resume after E-stop and safety zone violation without scrapping the part
Start bending at any bend number
Open and closed collet bending support
Hitch feeding
Recapture the tube in the pressure die zone using Teach
Programmable unload sequences using Teach
Profiling of pressures and speeds
Feed rate override (0-100% of programmed speeds)
Electronic gearing of bend arm, carriage, PDA, etc.
Springback and elongation compensation options
24 user-definable alarms

BendPro G2

AVAILABLE OPTIONS:

CAD interface for importing STEP, IGES, and ShipConstructor files
CMM interface (Measuring machines including Romer, AICON, FARO, Eaton Leonard Vector, etc.)
Desktop programming software
Simulation software (at bender and desktop)
Push bending (large and/or multiple-radii)

Additional information

Weight	8000 lbs
Dimensions	250 × 60 × 70 in

Standard Specifications and Features

Tube outside diameter: 2″ max
Tooling stack: Single-level 4″ high tooling
Rotation: Right-hand
Tube over mandrel: 8′
Bend radius: 1/2″ ≤ CLR ≤ 10″
Safety: Proximity laser scanner
CNC control: BendPro G2
Voltage: 460V, 60Hz, 3 Phase
Weight: 8,000 lbs.
Approximate dimensions (L x W x H): 250″ x 60″ x 70″
Full warranty period: 1 year from date of installation
Assembly prints and manual: 1 hard copy and 1 electronic copy on USB
On-site installation support and training: 3 days in the U.S.A. (Does not include unloading, positioning, lagging, and connection hook-ups to the machine)